As representatives of pre-hardened plastic mold steel, we will conduct a comprehensive comparison of 1.2311 steel, 1.2312 steel and 1.2738 steel in terms of chemical composition, mechanical properties, heat treatment process, processing performance, application areas, etc. The following is their precise comparative analysis based on the latest revised composition data and performance characteristics:
1. Chemical Composition Comparison
Grade | C | Cr | Mn | Mo | S |
1.2311 | 0.35-0.45 | 1.8-2.1 | 1.3-1.6 | 0.15-0.25 | ≤0.03 |
1.2312 | 0.35-0.45 | 1.8-2.1 | 1.4-1.6 | 0.15-0.25 | 0.05-0.1 |
1.2738 | 0.35-0.45 | 1.8-2.1 | 1.3-1.6 | 0.2-0.4 | ≤0.035 |
Key summary:
– 1.2311 and 1.2312: The composition is almost the same, 1.2312 has a slightly higher sulfur content (better machinability), and both do not contain nickel.
– 1.2738: Unique nickel (Ni) and higher molybdenum (Mo), and extremely low sulfur, suitable for high polishing and high hardenability requirements.
2. Mechanical Properties Comparison
Grade | Pre-hardening hardness (HRC) | Tensile strength (MPa) | Toughness | Hardenability | Polishability |
1.2311 | 30-35 | 1000-1100 | Medium | General | Good |
1.2312 | 28-32 | 950-1050 | Medium | General | Excellent(sulfur microspheroidization) |
1.2738 | 30-34 | 1100-1200 | High | Excellent (for thick sections) | Excellent (low sulfur) |
Performance analysis:
– 1.2311/1.2312: Similar hardness, 1.2312 has slightly better polishing performance due to more uniform sulfur distribution, but no significant difference in toughness.
– 1.2738: High nickel-molybdenum significantly improves hardenability and toughness, and low sulfur ensures that polishing can achieve a mirror effect (Ra < 0.01μm).
3. Comparison of Processing Characteristics
Characteristics | 1.2311 | 1.2312 | 1.2738 |
Machinability | Excellent (good chip breaking performance with high sulfur) | Better (higher sulfur content) | General (low sulfur requires wear-resistant tools) |
Weldability | Medium (preheating required) | Medium (preheating required) | Poor (professional process required) |
Heat treatment | Direct processing in pre-hardened state | Direct processing in pre-hardened state | High temperature quenching + tempering required (high cost) |
Cost | Low | Slightly higher than 1.2311 | High (complex alloy composition) |